Insulated Beam and Block Thermal Flooring Lincolnshire by Moulded Foams Ltd

Welcome to the the UK's leading designer and manufacturer of moulded foam materials such as EPS and EPP, with over 30 years experience in completing projects from concept, to design, to tooling and onto volume production, from its 5 sites here in the UK. Many sectors we work within include

With our fully equipped CAD design centre including CNC prototyping, your foam solution is only a call away.

GDeck can be used as a vital part of the Passivhaus construction envelope and help reduce the operational carbon of a building and its dwelling emission rates (DER). For every 1kg of oil used to make EPS insulation, it will save the environment from burning 150kg of oil for heating the same building over its service life of 50 years. Fully recyclable with an with an A+ rating in the BRE green guide to specification, EPS insulation currently contains a minimum of 15% post consumer waste (PCW), which by quarter 1 of 2025 will increase to 100%, further improving its sustainability credentials in our journey to Net Zero.

Insulated Beam and Block Flooring
The lightweight alternative to concrete infills saving both time and money on site with excellent insulation values. Our systems come with BRE and/or KIWA/BBA approval and meets the requirements of Code Level 6 without the need of laying an EPS top-sheet

- Only 4 lightweight components with a really simple and quick installation
- No thermal bridging
- Minimise waste on site

Part L Building Regulations Flooring
As the pressure increases for homebuilders to continually develop and improve thermal performance and save CO2 in a fabric first approach, we at Moulded Foams have developed the GDeck EPS system to offer U values beyond the suggested values included in Part L revisions for June 2023. Going above and beyond the required Part L thermal performance of 0.13w/m2K in a floor, using GDeck allows the house-builder offsets in other areas of the construction that are infinitely more expensive to improve.

- U values of 0.09 w/m2k
- Offsets in thermal performance in other areas of the house fabric
- Ease of site audits - visible rail location
- BREL reporting and inspections - no need to lift top sheets of EPS

Future Homes Standards Flooring
In 2025, compliance with the Future Homes Standard (FHS) will become mandatory. Its aim is to ensure that new homes built from 2025 will produce 75-80% less carbon emissions than homes built under the current Building Regulations. As a key part of this fabric-first approach GDeck Insulated flooring system meets U values as low as 0.09 and can be used as part of the Passive House envelope and be an important component as we work towards future building improvements.

Sustainable Flooring Systems
Using GDeck reduces the operational carbon of a building and its dwelling emission rates (DER). For every 1kg of oil used to make EPS insulation, it will save the environment from burning 150kg of oil for heating the same building over its service life of 50 years. Fully recyclable with an with an A+ rating in the BRE green guide to specification, EPS insulation currently contains a minimum of 15% post consumer waste (PCW), which by quarter 1 of 2025 will increase to 100%, further improving its sustainability credentials in our journey to Net Zero.

Thermal Beam and Block Floor
Gdeck creates the most efficient, least waste and labour cost flooring option for today's environmentally conscious builders looking to create an insulated floor that meets Part L building regulations and the Future Homes Standards coming in 2025.

Net Zero Carbon Emissions Flooring
As we travel towards our joint net zero goals, GDeck flooring performs as a critical element in the housing envelope in reducing carbon and saving energy costs for the lifetime of the building.

Closed cell EPP foam is commonly used in car bumpers for the purpose of absorbing energy impacts and saving lives. Beyond this it has now become the preferred material for both energy absorption as well as thermal insulation for packaging and food delivery. Offering insulation and sound absorption combined with its ability to be shape moulded has promoted EPP to become the preferred material for the production of mechanical ventilation and heat recovery units.

For all of your cellular foam packaging requirements we are able to provide a full in house design service as well as fragility testing to ensure your valuable contents receive superior protection.

If you would like to find out more about the complete range of moulded foam solutions we are able to provide please visit our website or get in touch.