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At MANiFAB
we pride ourselves in being market leading aluminium and Custom
Stainless Steel Fabricators of components and assemblies. Our skills have
been fine tuned over decades to meet the industry and quality
standards required and audited to BSI ISO 9001:2008. Whatever your
requirements MANiFAB can offer a
dedicated service for the design, development and manufacture of
your products.
We are specialists in our field with unique design and project
management capabilities.
Being leading Custom Stainless Steel Fabricators we offer a wide
range of services from laser cut components to complex fabricating projects, our
capabilities in design and manufacturing through to installation and
after service have benefited a wide range of industries from rail,
aerospace, nuclear, pharmaceutical, food processing, marine, leisure
and many more. |
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Prototyping
Developing a product or assembly often requires justification of the
idea or process before an initial production run. MANiFAB
can adapt our manufacturing processes, enabling cost effective
prototyping. Our skill base allows us to replicate production in
stainless steel or aluminium to the standard of batch produced
products. During the prototyping stage our experienced team work
closely with the customer to suggest improvements to designs and
fabrication processes prior to manufacture and when required
following through to final product production.
Stockholding
Holding extensive stocks of 304 and 316 grade stainless steel and
aluminium sheet and tubing in 6 metre lengths of popular sizes
allows MANiFAB to respond
quickly and efficiently to customer demand and requirements.
Punching
Linked with our lasers and compatible with our latest software,
linear long laser cuts can be integrated onto the punch press for
secondary hole and slot forming, the best of both worlds. Quick unit
time for hole and slots without the usual straight cut marking makes
MANiFAB the ideal choice for
your punching requirements
Laser Cutting
MANiFAB's flat bed laser cutting
facilities can accommodate 4m x 2m maximum sheet size for cutting up
to 20mm thick stainless steel and 12mm thick aluminium. Through
optimising material utilisation our laser cutting service provides
minimum waste with maximum quality. Specialising in the latest laser
cutting technology coupled with ongoing investment enables MANiFAB
to constantly review output achieved with the view to passing
savings onto customers.
Laser Tube Cutting
Laser tube cutting allows outstanding quality and accuracy for
cutting round or square tubes in one operation, eliminating the need
for sawing, drilling, punching and milling. MANiFAB’s
experience, knowledge and technology in laser tube cutting provides
an excellent platform for fixtureless fabrication techniques.
Tube Bending
MANiFAB can achieve accurate
complex compound tube and box bends with consistent quality and
repeatability thanks to our CAD / CAM simulation and laser measuring
software. With our large range of tooling we can accommodate your
tube bending requirements from 15mm to 100mm diameter with fixed and
variable radiused tube bending in 3 planes.
Press Brake Forming
With various tonnage press brakes MANiFAB’s
forming range covers sheet to plate. With full CNC control linked to
previous laser and punching operations use the same software to
ensure repeatability and accuracy allowing flexibility to form
complex precision parts. This level of setup and control ensures
commitment to a quick and accurate turnaround.
Spot Welding
Spot welding is a low cost method of joining material that does not
require a seam. It also permits the welding to occur without
excessive heating to the rest of the sheet. MANiFAB’s
spot welding is of the highest calibre and of automotive standard
for the industry
Seam Welding
MANiFAB’s linear seam welding
machines employ the latest TIG and plasma welding processes as well
as arc pulsation, enabling lower heat, less distortion and high
quality linear hermetic seam welding.
Robotic Welding
MANiFABs pride in the quality of
our welding team is unquestionable. However certain designs require
the latest welding technology for repeatable precision, or cost
effective larger batch production. Our robotic welding is an
investment that could offer you a competitive edge without
compromising quality.
Skilled Welding
MANiFAB are leading experts in
welding stainless steel and aluminium using the latest process
through to plasma and TIG manual welding. Coded to MOD and CAA you
can be sure that all specialised procedures setup will be strictly
adhered to and where appropriate subject to outside third party
approval.
Grinding, Linishing and
Finishing
MANiFAB offer a wide range of
automated and manual finishing techniques including deburring,
grinding, Linishing, polishing, stainless steel bead blasting, and
chemical etching.
Assemblies - Sub Assemblies
One of the reasons MANiFAB is
set apart from standard fabrication companies is a complete approach
to manufacture. Our skilled engineers are able to create sub
assemblies and completed products. These assemblies are often as
varied as precision glass bonding with fabrications, or electronic
assemblies within full system designs.
Our experience and expertise ensures a service that we believe is
unrivalled in our industry making MANiFAB
the stainless steel and aluminium fabricators perfect for you. |
