MAHLE Powertrain Ltd - Engine Downsizing

Last Updated: 05/22/2012
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MAHLE Powertrain Ltd
 

Costin House
St James Mill Road
Northampton
Northamptonshire
NN5 5TZ

 
   
Telephone Number Requested For

MAHLE Powertrain Ltd

01604 738 000
01604 738 100
 

www.mahle-powertrain.com

 

MAHLE Powertrain Ltd
 
MAHLE Powertrain

MAHLE Powertrain Ltd - Engine Downsizing

Customized engineering solutions from one single source

MAHLE Powertrain Ltd as a separate profit centre of the global market leader for engine components, MAHLE Group, provides unrivalled engineering services to the international automotive industry. Three divisions (Engineering, Manufacturing and Test Systems) offer broad and comprehensive solutions for our customers. With more than 3000 engineers based at MAHLE Group R&D centres in Northampton, Stuttgart, Shanghai, Detroit and Sao Paulo, we support all major OEMs on a truly global basis.

  • The Engineering division specialises in the design, analysis, development, calibration and testing of high efficiency, IC engines including Engine Downsizing.
  • The Manufacturing division offers a foundry for precision aluminium sand castings, dedicated plants for both aluminium and grey cast iron machining and a separate facility for the assembly of cylinder heads and complete engines.
    Our patented COSCAST™ casting process, which was originally developed to meet the exacting demands of racing engines, delivers high strength, lightweight products with outstanding dimensional accuracy, integrity and freedom from residual stress for both prototypes and series manufacturing.
  • The Test Systems division provides equipment and software for end-of-line testing and dealership diagnostics, supported by tailored reporting systems.

Engine Downsizing

Engine Downsizing

• Designed & developed from a clean sheet at MAHLE Powertrain
in Northampton, UK.
• First generation: two-stage turbo charging, 144 kW from a 1.2l
displacement engine.
• Second generation: single-turbo, 120 kW.
• Excellent low speed torque characteristics.
• Further enhanced fuel economy (~50 mpg).
• Installed in a medium sized vehicle (1 ,600 kg).
• 30% reduction in CO2 emissions.


Range Extender

Range Extender

• Response to growing market demand.
• New twin cylinder, 4-stroke, gasoline fuelled, 30 kW range
extender engine.
• Fully integrated electric generator.
• Compact and lightweight unit (65 kg).
• Mounted either horizontally or vertically.
• Developed with a focus on simplicity, reliability and durability.
• Low fuel consumption.
• Low manufacturing costs.

Both of these programmes are expected to make significant advances in the reduction of CO2 emissions in the next generation of vehicles.

Efficient Performance from MAHLE Powertrain – the engine experts.

Image Showcase (mouse over images to enlarge)

www.mahle-powertrain.com



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